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Aluminum Solar Panel Frame (303315)

★Card slot specification 6.1mm
★ High processing accuracy and stable size
★ Processing length can be customized according to customer requirements

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Product Description

Long Side

Aluminum solar panel frame for double glass solar panel

Solar frame model: 30*33
Thickness: 30mm height
Type: Aluminium frame installed
Raw material: 6005 aluminum alloy
Frame section size: 30*33mm
Slot size: 6.1mm
MOQ: 500sets
Color: silver
Payment terms: TT or L/C
Common specifications: 2278*1134 mm

Short side

Aluminum solar panel frame for double glass solar panel

Solar frame model: 30*15
Thickness: 30mm height
Type: Aluminium frame installed
Raw material: 6005 aluminum alloy
Frame section size: 30*15mm
Slot size: 6.1mm
MOQ: 500sets
Color: silver
Payment terms: TT or L/C
Common specifications: 2278*1134mm

Bracket

Aluminum solar panel frame for double glass solar panel

Solar frame model: 45*45*9.15
Thickness: 45mm height
Type: Aluminium frame installed
Raw material: 6005 aluminum alloy
Frame section size: 45*45*9.15mm
MOQ: 500sets
Color: silver
Payment terms: TT or L/C
Common specifications: 2278*1134mm

Chemical Composition of Aluminium Alloy:

Alloy	Si	Fe	Cu	Mn	Mg	Cr	Zn	Ti	Others	Al(Min)
6063	0.2-0.6	0.35	0.1	0.1	0.45-0.9	0.1	0.1	0.1	0.15	rest
6005	0.6-0.9	0.35	0.1	0.1	0.4-0.6	0.1	0.1	0.1	0.15	rest

Mechanical Properties of Aluminium Alloy:

Alloy	Temper	Thickness	T.S./σb (MPa)	Y.S/σ0.2 (MPa)	ELOG./δ%	Hardness/HW
6063	T5	≥ 0.8	≥160	≥110	≥8	≥8
6063	T6	≥ 0.8	≥205	≥180	≥8	≥10
6005	T5	≥ 0.8	≥260	≥240	≥6	≥12
6005	T6	≥ 0.8	≥270	≥250	≥6	≥14

All Solar Panel Sizes as Below for Reference：

Power (w)	Number of cells(pcs)	Size of cells(mm)	Solar panel frame size(mm)	Weight (Kg)
5	2*18	78*12	280x190x17	0.7
10	4*9	52*31.2	250x350x17	1.2
20	4*9	78*39	420x360x17	2.3
30	2*18	156*26	360x550x20	2.5
40	4*9	156*39	670x420x25	3.2
50-60	4*9	156*52	540x670x25	4.2
80-90	4*9	156*78	780x670x30	6.6
100	4*9	156*104	1000x670x30	8
110-120	4*18	156*52	1020x670x35	8.8
130	4*9	156*117	1120x670x35	10.5
140	4*9	156*63	1200x670x35	10.5
150-180	4*9	156.75*156.75	1480x670x35	12
190-200	6*12	125*125	1580x808x35	15.5
210-230	6*8	156.75*156.75	1320x992x35	17
250-270	6*9	156.75*156.75	1482x992x40	18
280-310	6*10	156.75*156.75	1640x992x40	18
340-380	6*12	156.75*156.75	1956x992x40	23
460-500	8*12	156.75*156.75	1956x1310x45	29

Factory Introduction:

Jiangyin Zhonghao energy Technology Co., LTD was established in 2020, .Our company primarily engages in the research and development, manufacturing, and application of solar frame products, automated frame production lines, and green energy structural materials. Its main products include photovoltaic frame products, building-integrated photovoltaic (BIPV) products, and photovoltaic support structures. Zhonghao Energy Technology Co., LTD products are known for their lightweight, high stability, excellent weather resistance, and strong corrosion resistance, and are widely used in the photovoltaic field.

Zhonghao Energy Technology is committed to meeting the development needs of the solar energy market in China, actively researching new products and continuously improving new technologies. . The company has established long-term and stable cooperative relationships with several leading component manufacturers, continuously enhancing its core competitiveness and market share. Its products have passed multiple international certifications, including ISO 9001:2015 Quality Management System and ISO 14001:2015 Environmental Management System certifications. The products are popular both domestically and internationally, with 70% primarily sold to high-end markets in the Middle East, Japan, South Korea, Singapore, India, Vietnam, and Thailand.

Corporate Visio: Be a great enterprise

Corporate Mission：Develop solar energy for the benefit of all mankind -

Enterprise Spirit： Sincerity, Simplicity, Reverence, Gratitude

Enterprise Belief： Be an upright person and work conscientiously

Factory Certificate:

Production process:

The solar panel frame is the key supporting structure of the photovoltaic module. It is mainly made of aluminum alloy materials and has the characteristics of light weight, corrosion resistance and high strength. The production process can be divided into the following core links:

1. ‌Raw material preparation and profile extrusion ‌

Aluminum alloy selection ‌: Commonly used 6063-T5 or 6061-T6 aluminum alloys must meet the requirements of tensile strength (≥160MPa) and elongation (≥8%).

Extrusion molding ‌: The aluminum rod is heated to 450-500℃ through a mold and then extruded into a profile with a specific cross-sectional shape, followed by air-cooling quenching to increase hardness.

2. ‌Heat treatment and aging strengthening ‌

Aging treatment ‌: The extruded profile needs to be kept in an aging furnace at about 200℃ for 4-6 hours to allow the alloy elements to precipitate evenly and significantly improve the mechanical properties (such as hardness increase by more than 30%).

3. ‌Surface treatment (anodization) ‌

Sandblasting pretreatment ‌: Sandblasting is used to remove surface impurities and increase roughness to enhance the adhesion of the oxide layer.

Anodizing: Electricity is applied in sulfuric acid electrolyte to generate a 15-25μm thick oxide film to improve corrosion resistance (salt spray test can reach more than 1000 hours). Black or other color oxidation can be selected to meet aesthetic requirements.

4. ‌Precision machining‌

Cutting: Use a 45° bevel double-head saw to cut the profile to the required length of the component, with an accuracy control within ±0.5mm.

Punching and slotting: Fully automatic punching machine processes mounting holes and slots (such as the slot design mentioned in the patent for anti-dust accumulation structure).

5. ‌Assembly and quality control‌

Corner fixing: The four corners of the frame are connected by stainless steel corners, and triple inspection is used to ensure verticality and airtightness.

Inspection standards‌: Including dimensional tolerance (such as ±0.2mm), oxide film thickness detection (spectrophotometer), and EL test (check for hidden cracks).

6. ‌Packaging and anti-damage design‌

Film protection: PE protective film is applied to the surface to prevent scratches during transportation.

Interlayer winding: Each frame is separated by a paper interlayer to avoid friction damage. Anti-dust accumulation design: For example, the "guide surface + card slot" structure in Tongwei Solar's patent achieves self-cleaning by optimizing the frame shape, reducing operation and maintenance costs.